AATi: Leading Copper Bus Bar for Electrolysis Process Manufacturer
Founded in 2007, AATi has been deeply engaged in the hydrometallurgy industry for nearly 20 years and is a global leader in cathode and anode plate manufacturing. Fully digitalized production with real-time monitoring and modular assembly, ensuring high precision and consistent quality across all processes.
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![Rectangular Copper Bus Bar for Electrolysis Process]()
Rectangular Copper Bus Bar for Electrolysis ProcessRectangular copper bus bar are metal busbars made of copper, characterized by low electrical resistance, excellent electrical properties, and resistance to breakage when bent. They possess...view more -
![Toothed Copper Bus Bar for Electrolysis Process]()
Toothed Copper Bus Bar for Electrolysis ProcessAATi has passed ISO 9001:2015, ISO 14001:2015, and ISO 45001:2018 system certifications. In 2015, the quality of AATI's electrolytic copper bus bars met EU technical standards, and its copper...view more
Technical Certification
Quality Management System: GB/T 19001-2016 / ISO 9001:2015, ensuring consistent delivery of high-quality, compliant products.
Environmental Management System: GB/T 24001-2016 / ISO 14001:2015, supporting green and sustainable manufacturing.
Occupational Health and Safety Management System: GB/T 45001-2020 / ISO 45001:2018, ensuring employee health and workplace safety.
Production Capacity
With an annual capacity of 150,000 cathode plates(100,000 stainless steel cathode, 50,000 titanium cathode), 200,000 lead anode plates, and 400,000 insulating edge strips. Composite Rod Production Line: Annual capacity of 150,000 pieces.
Global Markets
AATi’s cathode and anode plates have been exported to over 20 provinces, municipalities, and regions across China, as well as to countries such as Chile, Peru, Russia, Vietnam, Myanmar, Laos, Iran, Kazakhstan, Turkey, Zambia, the Democratic Republic of the Congo (DRC), and Bolivia.
Advanced Online Inspection System
Comprehensive intelligent inspection covering V-groove dimensions, plate flatness, and deflection. Using high-precision laser sensors and automated systems, it achieves micron-level accuracy for automatic detection, data evaluation, and classification-ensuring every product meets strict process standards.
Specification
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Toothed copper bus bar grade: |
C11000 |
|
Purity: |
>99.9% copper for optimal conductivity |
|
Cross-section: |
Depends on current rating; often from 10 mm × 50 mm up to larger sizes |
|
Shape: |
Toothed, with raised triangles |
|
Cross-section: |
Rectangular |
|
Length: |
Approximately 4.9 meters, Customized to plant layout |
Chemical Composition
|
Element |
(Cu)% |
(Bi)% |
(Sb)% |
(As)% |
(Fe)% |
(Pb)% |
(S)% |
|
GB Standard |
≧99.90 |
≦0.0010 |
≦0.0020 |
≦0.0020 |
≦0.0050 |
≦0.0050 |
≦0.0050 |
|
Measured Standard |
99.98 |
0.00046 |
0.00093 |
0.00057 |
/ |
0.00096 |
0.0010 |
Advantages of Copper Bus Bar for Electrolysis Process
Exceptional Conductivity
Copper has one of the highest electrical conductivities of any metal used commercially. This means less resistance, less energy loss, and better overall performance.
Compact Design
Because copper conducts electricity so efficiently, copper bus bars can often be smaller and thinner while carrying the same current as larger aluminum bars. This is ideal for space-constrained applications.
Excellent Thermal Performance
Copper dissipates heat effectively, reducing the risk of overheating and extending system lifespan.
High Mechanical Strength
Copper bus bars are strong, durable, and resistant to fatigue, making them well-suited for high-stress or vibration-heavy environments.
Low Electrical Resistance
The low resistance of copper reduces voltage drop, improving the overall efficiency and stability of the electrolysis system.
Energy Efficiency
Due to minimal power loss, copper bus bars contribute to lower energy consumption and reduced operational costs.
Application of Copper Bus Bar
Electrical Power Distribution: Copper bus bars are essential for efficient and reliable power transmission and distribution.
Transformers: They are used in the windings of transformers to enable efficient energy conversion.
Electrical Motors and Generators: Copper bus bars provide the necessary electrical conductivity for the operation of motors and generators.
Components of Electrical Vehicles: They are used in various components of electric vehicles, such as batteries and motors.
Wind Power: Copper bus bars are used in wind turbines to conduct electricity from the generators to the grid.
Switchboards: Copper bus bars are used in switchboards to provide power distribution and control.
Bus Ducts: Copper bus bars are used in bus ducts to conduct electricity efficiently and safely.
Electrical Panels: Copper bus bars are used in electrical panels to provide power distribution and protection.
Surface Treatment and Coating Options
Tin Plating
Tin plating is a popular choice for the surface treatment of copper bus bars. It forms a thin layer of tin on the copper surface, providing a barrier against oxidation and corrosion.
01
Silver Plating
Silver plating offers excellent conductivity and corrosion resistance. It is commonly used in applications requiring high electrical performance, such as in power transmission systems or high-frequency circuits.
02
Nickel Plating
Nickel plating is another surface treatment option for copper bus bars. It provides a protective layer against oxidation and corrosion.
03
Gold Plating
Gold plating is utilized in specialized applications that require exceptional corrosion resistance and high conductivity.
04
Anti-Corrosion Coatings
These coatings provide additional protection against corrosion and ensure long-term performance. Examples of anti-corrosion coatings include epoxy, polyurethane, or silicone-based coatings.
05
Our Quality Control and Testing Processes
Electrical Conductivity Testing
We utilize specialized equipment to conduct conductivity testing, precisely measuring their resistance or conductivity values. This process aims to verify that the copper bus bars meet established conductivity standards and to minimize energy loss during operation.
Mechanical Strength Testing
We conduct tensile strength, bending, or mechanical load tests to assess the copper bus bar's ability to withstand mechanical stress and deformation. These tests are designed to ensure that the copper bus bar does not deform or fail while carrying its intended electrical load.
Dimensional Accuracy Verification
We utilize precision measuring instruments, such as calipers or micrometers, to verify dimensional accuracy. This ensures that the copper bus bars meet specified dimensional requirements and integrate seamlessly into electrical systems.
Visual Inspection
Trained inspectors visually examine the bus bars to detect any visible defects, such as surface irregularities, cracks, or imperfections. This inspection ensures that the copper bus bars meet the desired visual appearance and are free from any obvious flaws.
Order Procedure
Contact Us: Reach out via our website, email, or phone to schedule your initial consultation.
Submit Order Details: Provide quantities, grade, and sizes, and we’ll send you an official quote.
Invoice Payment: Make payment based on the proforma invoice to kickstart the production.
Production Sample Creation: We create pre-production samples for your confirmation before full production begins.
Approval of Preproduction Samples: Review pictures or request samples to confirm before bulk production starts.
Quality Assurance Implementation: Our team will execute the quality assurance protocols on the selected products or processes, ensuring thorough and consistent application.
Track your order: We will send you an email with the order detail and tracking No. when the order shipped, you can confirm it and will get it soon.
Lead time
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Payment terms |
50% T/T in advance; balance before shipment. Bank guarantees accepted. T/T, Trade Assurance, Paypal, Western Union, Credit Card, L/C etc. |
|
Delivery time |
15-20 Days from factory delivery |
Shipping
Packing: Usually standard wooden case export, if it is very small and light, we will choose carton packing.
1. Transportation : FEDEX, TNT, EMS, UPS, DHL, air, sea.
2. Can be delivered according to user requirements.
We will recommend the most suitable mode of transportation for your reference.
FAQ
AATI Cathode Co., Ltd. is one of the leading copper bus bar for electrolysis process manufacturers and suppliers in China. We warmly welcome you to buy high-grade copper bus bar for electrolysis process made in China here from our factory. All customized products are with high quality and competitive price. Contact us for free sample.
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